Product Description
| Timing Belt Pulley/Timing Pulley/Synchronous Pulley/Timing Gear | ||
| Teeth Profile | Trapezoid | MXL/XL/L/XH/H |
| T | T2.5/T5/T10/AT5/AT10 | |
| Circle-arc tooth | 3M/5M/8M/14M | |
| Material | Steel C45,Stainless Steel,Aluminum,Copper,Nylon,Cast Iron | |
| Surface Treatment | Black oxide, Zinc plated,Galvanize,Anodized | |
| Teeth Number | 15T-216T,Customizable | |
| Bore Type | Pilot Bored Timing Pulley,Taper Bored Timing Pulley | |
| Pitch | 3mm/5mm/8mm/10mm,Customizable | |
| Belt Wildth | 20mm-100mm,Customizable | |
Features
1.Warranty: our timing pulley's quality is very good and with ensurance within 1 year, when you receive the products and find quality problems, we promise you could return it back and free maintenance.
2.Drawings: please send you timing pulleys' drawings to us to get the best quotation; If you have no drawings, then we could work out CAD drawings and the best quotation to you ASAP.
3.Sample: we accept 1 piece sample's order, we could do samples until you're satisfied.
4.Confidentiality agreetment: Strictly adherence to client confidentiality agreetment for timing pulleys.
Our Advantages
We are a leading manufacturer and exporter for Timing Pulleys & Timing Pulley Bars in China and over 20 years export experience in the field of power transmission parts.
Timing Belt pulley are 1 of the most important part of Power Transmission drives.They exhibit important properties such as fixed speed ratio, no re-10sioning after installation, low maintenance with wide variety of power transmission capacities and drive speeds. There are 2 main types of timing belt pulleys, they are to suit the classical timing belt and the metric HTD timing belts.
Classical timing belt pulleys are imperial in their measurements, have a square profile and use the designations XL, L, H, XH & XXH, while the metric HTD pulleys have rounded profiled teeth and their designations are 3M, 5M, 8M and 14M.
Applications
Conveyor: Belt conveyor.AFC conveyor.Chain conveyor.Screw conveyor.
Pump: Water pump, oil pump, slush pump,etc
Fan: Draft fan,,fanner, boiler fan,etc
Excavator: Bucket excavator. Bucket wheel excavators.Bucket wheel stacker reclaimer.
Crane: Tower crane.Gantry crane.Bridge crane.
Others: Various elevators.Coal plough.Ball mill.Crusher.Recreation machine.Blender
equipment.Centrifuger.Washer.Leather-making machine.machine for recreation park
mixer wire drawing machine.Extruder,dregs crusher of boiler. Plastic feeder.Rubber
smelling machine.etc.
Mainly used in the mining, metallurgical, cement, chemicals, construction, building materials, electric power, telecommunications, textiles, and transportation departments.
Related Products
Timing pulley bars, timing belt clamping plates,Timing belt.
Shaft locking devices (assemblies) and shrink discs: could be alternative for Ringfeder, Sati, Chiaravalli, BEA, Tollok, etc.
V belt pulleys and taper lock bush.
Sprockets, idler, and plate wheels.
Gear wheels and racks.
Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, normex coupling, FCL coupling, GE coupling, rigid and flexible coupling, jaw coupling, disc coupling, multi-beam coupling, universal joint, torque limiter, shaft collars.
Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).
| Packing&Shipping | |
| Package | Standard suitable package / Pallet or container. Polybag inside export carton outside, blister and Tape and reel package available. If customers have specific requirements for the packaging, we will gladly accommodate. |
| Shipping |
10-20working days ofter payment receipt comfirmed (based on actual quantity). Professional goods shipping forward. |
About MIGHTY
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than 70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole production.
we have incoming inspection,process inspection and final production inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export. MIGHTY's products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CHINAMFG customers in international sales.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
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| Certification: | CE, ISO |
|---|---|
| Manufacturing Process: | CNC Maching |
| Material: | Stainless Steel/Cast Iron/Aluminum |
| Surface Treatment: | Black Oxide,Zinc Plated,Galvanize,Anodized |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
| Transport Package: | Carton Box, Plastic Bag, Wooden Case, Pallet |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the significance of proper alignment in gear pulley systems?
Proper alignment in gear pulley systems is of significant importance for ensuring optimal performance, efficiency, and longevity of the system. Here's a detailed explanation of the significance of proper alignment in gear pulley systems:
1. Efficient Power Transmission:
Proper alignment ensures that the gears and pulleys engage correctly, resulting in efficient power transmission. Misalignment can cause excessive friction, energy loss, and premature wear of components. When the gears and pulleys are properly aligned, the force is evenly distributed across the teeth and surfaces, minimizing energy losses and maximizing the transfer of rotational power from the driving gear to the driven gear or pulley.
2. Smooth Operation:
Alignment plays a crucial role in achieving smooth and vibration-free operation of gear pulley systems. Misalignment can lead to uneven forces and vibrations, causing noise, increased wear, and reduced system stability. Proper alignment ensures that the gears and pulleys rotate without excessive axial or radial movement, resulting in smooth and reliable operation.
3. Extended Component Life:
Proper alignment helps prolong the life of gears, pulleys, bearings, and other components in the system. Misalignment can create excessive stresses on the teeth, shafts, and bearings, leading to premature wear, pitting, or failure. By ensuring proper alignment, the load is evenly distributed, reducing stress concentrations and promoting longer component life.
4. Accurate Speed and Torque Transmission:
In gear pulley systems, accurate speed and torque transmission are crucial for achieving the desired performance. Misalignment can cause deviations in rotational speed and torque, leading to inaccurate operation and reduced system performance. Proper alignment ensures that the gears and pulleys maintain the intended contact and engagement, resulting in accurate speed and torque transmission.
5. Reduced Energy Consumption:
Misalignment in gear pulley systems can result in increased energy consumption. The inefficiencies caused by misalignment, such as friction and energy losses, require the system to consume more power to achieve the desired output. Proper alignment minimizes these inefficiencies, reducing energy consumption and improving overall system efficiency.
6. Preventive Maintenance:
Proper alignment is essential for preventive maintenance practices. Regular inspection and adjustment of alignment help identify and correct any misalignment issues before they lead to significant damage or system failure. By proactively maintaining proper alignment, potential problems can be addressed early, reducing downtime and repair costs.
7. Safety:
Proper alignment contributes to the safety of gear pulley systems. Misalignment can create unexpected forces, vibrations, or sudden movements, posing safety risks to operators and surrounding equipment. Properly aligned systems operate predictably and reliably, minimizing the risk of accidents or damage.
In summary, proper alignment in gear pulley systems is crucial for efficient power transmission, smooth operation, extended component life, accurate speed and torque transmission, reduced energy consumption, preventive maintenance, and safety. Regular inspection and adjustment of alignment are necessary to ensure optimal performance and reliability of gear pulley systems.
How does the gear ratio in a gear pulley affect its performance?
The gear ratio in a gear pulley has a significant impact on its performance, influencing various aspects such as speed, torque, and power transmission. Here's a detailed explanation of how the gear ratio affects the performance of a gear pulley:
Gear Ratio Basics:
The gear ratio represents the relationship between the number of teeth on the driving gear and the number of teeth on the driven gear. It determines how many times the driving gear must rotate to make the driven gear complete one revolution. The gear ratio is typically expressed as a numerical ratio or as a fraction.
Speed:
The gear ratio directly affects the speed of the driven gear relative to the driving gear. A gear pulley with a higher gear ratio, where the driving gear has more teeth than the driven gear, will result in a lower speed at the driven gear. Conversely, a gear pulley with a lower gear ratio, where the driven gear has more teeth, will result in a higher speed at the driven gear. Therefore, the gear ratio determines the speed reduction or amplification between the driving and driven gears.
Torque:
The gear ratio also influences the torque at the driven gear. Torque is a rotational force that determines the system's ability to overcome resistance or to perform work. A gear pulley with a higher gear ratio, where the driving gear has more teeth, will result in a torque amplification at the driven gear. This means that the driven gear can exert greater force or torque on the load or system it is connected to. Conversely, a gear pulley with a lower gear ratio, where the driven gear has more teeth, will result in a torque reduction at the driven gear. In this case, the driven gear will exert less force or torque, but it will be able to rotate at a higher speed.
Power Transmission:
The gear ratio affects the power transmission capabilities of the gear pulley system. Power is the rate at which work is done or energy is transferred. The gear ratio determines how the power is distributed between the driving and driven gears. In a gear pulley system, the power is equal to the product of torque and rotational speed. A higher gear ratio will result in a higher torque at the driven gear, allowing it to transmit more power to the connected system. Conversely, a lower gear ratio will result in a higher speed at the driven gear, enabling it to transmit power at a faster rate.
Mechanical Advantage:
The gear ratio provides mechanical advantage in a gear pulley system. Mechanical advantage refers to the ability of a system to amplify force or torque. A gear pulley with a higher gear ratio provides a greater mechanical advantage, allowing it to handle heavier loads or perform tasks that require more force. On the other hand, a gear pulley with a lower gear ratio provides a lower mechanical advantage but allows for higher speeds and faster operation.
Efficiency:
The gear ratio can also impact the overall efficiency of the gear pulley system. In general, gear systems with higher gear ratios tend to have lower efficiency due to increased friction and power losses. The additional teeth in the gear train result in more contact points and increased surface area, leading to higher friction losses. Therefore, it is important to consider the trade-off between speed, torque, and efficiency when selecting the gear ratio for a specific application.
Overall, the gear ratio in a gear pulley significantly affects its performance, including speed, torque, power transmission, mechanical advantage, and efficiency. By selecting the appropriate gear ratio, engineers and designers can optimize the gear pulley system for specific applications, ensuring the desired balance between speed, torque, and efficiency based on the requirements of the machinery or system.
What types of belts or cables are typically used with gear pulleys?
When it comes to gear pulleys, different types of belts or cables can be used depending on the specific application and requirements. The choice of belt or cable is crucial as it determines the efficiency, durability, and performance of the power transmission system. Here are some commonly used types of belts or cables with gear pulleys:
- V-Belts: V-belts are one of the most widely used types of belts for power transmission with gear pulleys. They have a trapezoidal cross-section and are designed to fit into V-shaped grooves on the pulleys. V-belts are known for their high traction capability and efficiency. They can transmit significant amounts of power and are commonly used in applications such as industrial machinery, automotive engines, and HVAC systems.
- Synchronous Belts: Synchronous belts, also known as timing belts, are toothed belts that engage with the teeth on the pulleys. They offer precise motion control and high power transmission efficiency. Synchronous belts are commonly used in applications where accurate positioning and synchronization of shafts are required, such as in robotics, printing presses, and CNC machines.
- Flat Belts: Flat belts are flexible, flat-surfaced belts that wrap around the pulleys. They provide a large contact area with the pulley surface, resulting in good power transmission capabilities. Flat belts are used in various applications, including conveyor systems, agricultural machinery, and textile machinery.
- Round Belts: Round belts, also known as o-ring belts, are round cross-section belts that rely on friction to transmit power. They are commonly used in lightweight and low-power applications, such as office equipment, small appliances, and light-duty conveyors.
- Chain Drives: Chain drives utilize roller chains that engage with sprockets on the pulleys. Chains are made of interconnected links and provide robust power transmission capabilities. They are commonly used in heavy-duty applications, such as motorcycles, bicycles, industrial machinery, and agricultural equipment.
- Wire Ropes and Cables: In certain applications where high strength and durability are required, wire ropes or cables can be used with gear pulleys. Wire ropes consist of multiple strands of wire twisted together to form a strong and flexible structure. They are commonly used in lifting and hoisting equipment, cranes, and mining machinery.
The choice of belt or cable depends on factors such as the power requirements, speed, environmental conditions, load capacity, and the specific characteristics of the application. It's important to select the appropriate belt or cable that matches the requirements of the gear pulley system to ensure efficient power transmission and reliable operation.
editor by CX
2024-04-09
